Modernising any dairy farm comes with an expected element of risk but when that farm is in South Africa with its current political uncertainties, then the risk is much higher.
However, for one farm milking 700 cows near Johannesburg its business as usual with a modernisation programme well under way. Corne Nel and his family run Doornfontein Melkery at Randfontein, just 40km west of Johannesburg, where the summer temperatures can reach 40°C.
New DeLaval 64 point rotary milking parlour
As well as the milking section of the herd the farm is home to another 1,280 followers and a commercial beef herd of 400 Bonsmara cows that produce meat for the local markets. To set the scene, the home dairy farm extends to 300 hectares but there are an additional 6 farms in the business adding another 2,100 hectares to cater for growing crops and managing the other livestock.
Lactating cows on the home dairy unit are kept in open air corals and split into groups to make it easier to manage them at feeding and milking times.
This farm has already modernised by installing a DeLaval 64 point rotary milking parlour just 2 years ago which speeded milking times up considerably, but there are also plans to build new housing.
Photo: Chris McCullough
€ 0.30 per litre of milk
Dairy unit manager Pieter Barnard explained how the herd performance has increased steadily thanks to new equipment and software. “We have 700 cows milking which are mainly Holstein with some Ayrshires in the mix,” said Pieter. “Our average yield is 31.5 litres per cow per day at 3.6% butterfat and 3.1% protein. “Cows are split into different performance groups and fed accordingly with a mix containing lucerne, various grasses, maize silage, brewers grain, sorghum, molasses and a concentrate. Everything is grown by us except the lucerne. “We feed around 56kg per day to each cow with a dry matter intake of 25 to 28kg,” said Pieter. “Our milk goes to Bosparadys farm, which bottles their own milk plus that from a number of different suppliers like us. Farmers in this area receive an average of R4.86 (€ 0.30, US$ 0.34, £0.26) per litre but the shops charge R11 (€ 0.68, US$ 0.77, £0.59) per litre.” The farm employs 60 staff to cover the dairy and beef herds as well as feeding and working the crops in the fields. Eight staff are on duty each milking three times per day at 4am, 12 noon and 7pm.
Dairy manager Pieter Barnard. Photo: Chris McCullough
Good calf heifer programme
A good calf management programme is also a vital tool on this farm to ensure healthy, well developed heifers enter the main herd at two years of age.
“Once born the calves receive up to 4 litres of colostrum within the first 2 hours,” said Pieter. “They are moved to the first stage calf housing into individual pens where staff closely monitor them. After 2 weeks they are moved into calf hutches for another two weeks and are weaned at 64 days old. “We keep the heifers for the main herd and the bull calves go into our feedlots for fattening as bull beef. With the intense heat the calves are kept under shade during the summer times in open pens to protect them,” he said. According to Pieter the biggest challenge affecting dairy farmers in South Africa is decreasing milk prices which reached R5.50 (€ 0.34, US$ 0.39, £0.29) just a year ago.
Cows escape the sun under the shade cloth. Photo: Chris McCullough
Heat and mud stress
In order to increase margins per litre the Nel farm is investing in new equipment, technology and ideas to increase milk quality and reduce costs. As well as the new efficient rotary parlour and a new hygiene programme along with it, milk quality has started to improve already. “Our somatic cell count was in the region of 600,000,” said Pieter. “Thanks to the new parlour and a strict hygiene programme of wiping the teats before milking and dipping afterwards we were able to bring the SCC down to its current level of 80,000 in a period of 5 to 6 months. “Heat stress for the cows is another major issue as they spend all their time in the open corals. We do have shade cloths erected in all the corals and you can see the cows lying in a row under the projected shade during the day.
Newborn calves stay in this house for one week after birth. Photo: Chris McCullough
“Another issue in the corals is mud stress because when it rains the ground gets very wet and muddy for them to walk in. “There are already large fans and water misters in the collecting area prior to milking to reduce heat stress. However, we have plans in place to build housing in the corals to better protect the cows and make them more comfortable. These houses will be of a narrow construction and built in the direction of the winds to help cool them down,” he said.
A new arrival in the maternity coral. Photo: Chris McCullough
Installation of cow manager software
Another tool recently introduced to the farm that Pieter says has been a huge factor in increasing herd health and milk quality is a new software package.
“Cow manager really has been a major influence on improving the health and management of the cows and with that, milk quality has also increased.
“We are now able to manage the herd more efficiently on computer and know exactly which cows are at what stages. Our calving index has fallen from 496 days to 392 days and my average open days is down to 116 just with better management,” he added. Although labour is plentiful and relatively cheap in South Africa the Nel farm is hoping to invest in robotic milking systems in the future. “It takes a lot of time to move the different milking performance groups to the milking parlour, three times per day,” said Pieter. “This would be easier to manage with a number of robotic milking units on the farm perhaps in different areas. It would help save time and labour costs in the long run,” he added.
Even with the current political uncertainty in South Africa, this farm is confident enough of its future to invest heavily to make the business more efficient and to put it in a good place to tackle any price fluctuations that may lie ahead.